Reverse Engineering 

ES Outsourcing offers expert reverse engineering support for projects worldwide, including part customization, replacement parts, casting molds, 3D models, and technical documentation. Our team uses advanced tools and technologies such as 3D scanning, rapid prototyping, and CAD modeling to deliver complete reverse engineering solutions across industries like medical, aerospace, automotive, and manufacturing.

What We Offer

  • Part Scanning: We recreate parts using 3D scanning tools (Portable & Fixed CMM, 3D Laser, CGI) to capture detailed design data.
  • CAI & CAV: Computer-aided inspection and verification ensure recreated parts match the original design accurately.
  • Benchmarking: We analyze products to identify performance gaps and suggest improvements through data-driven comparisons.
  • Detailed Specifications: We go beyond 3D drawings by identifying replacement options based on precise measurements.
  • Drawing & Modeling: Our experts create complete technical drawings using industry-standard CAD tools.
  • Parametric Modeling: We create editable 3D models that allow simulations, performance predictions, and design enhancements.
  • Hybrid Surface Modeling: Using scan data, we create idealized geometry that balances precision and modeling effort.
  • Shrinkwrap Modeling: We produce simplified 3D models by scanning only outer surfaces, saving time and resources.

Your Experience with ES Outsourcing’s Process

Our streamlined reverse engineering process is designed for precision and speed. Here’s how we work:

  1. We assess your project scope, requirements, and specifications.
  2. Based on feasibility, we create and share concept design samples for your review.
  3. Our engineering team finalizes the 3D CAD model using your feedback and prepares it for prototyping or production.

Process Stages:

  • Model CAD
  • Physical Model
  • Transformation of Physical Model
  • Digitalization of Physical Model
  • Updating Model CAD

Benefits of Reverse Engineering with ES Outsourcing

  • Cut Costs: Identify product weaknesses and replicate existing parts at a lower cost.
  • Recreate Unique Parts: Our experts help replicate rare or discontinued components.
  • Analyze Competitors: Detect flaws or improvements in competitor products.
  • Drawings from Handmade Prototypes: Convert handmade models into precise CAD drawings.
  • Inspection Models: Create clean models for inspection and stakeholder review.
  • Product Redesigns: Improve your design with our analysis and modeling support.
  • Document Old or Handmade Parts: Preserve designs without existing documentation.
  • Blueprints for Certification: Ensure compliance with regulatory or certification needs.
  • Create Molds: Get molds made for unique or handmade parts.

Contact ES Outsourcing for Your Reverse Engineering Needs

At ES Outsourcing, we bring precision and speed to every reverse engineering project. Our experienced team uses advanced tools to deliver accurate models, faster turnaround, and affordable solutions.

Have questions? Reach out today to see how our services can support your next project.